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RoboticsLab Projects · 2025

Vision-Guided KUKA Robotic Cell

Designed and implemented a vision-guided robotic system for pick-and-place on a moving conveyor, integrating camera calibration and coordinate frame transformations for accurate part localization.

Vision-Guided KUKA Robotic Cell
Role
Robotics Programmer
Duration
Lab Projects · 2025
Team
Team of 2

/Problem

Develop a closed-loop vision-guided pick-and-place system on a moving conveyor, capable of detecting, classifying, and grasping parts with sub-centimeter accuracy.

/Approach

  1. 01Calibrated camera intrinsics and the camera-to-robot transform using checkerboard patterns and known fiducials.
  2. 02Implemented blob detection and color/shape classification to distinguish between valid and defective parts.
  3. 03Computed grasp poses in the conveyor frame and transformed them into the KUKA base frame in real time.
  4. 04Programmed KUKA KRL motion sequences with conveyor tracking and safe approach/retract waypoints.

/Results

  • Achieved reliable picking on a moving conveyor within ±5 mm placement tolerance.
  • Achieved >95% classification accuracy across part variants.
  • Reduced cycle time by ~30% compared to a static-pick baseline.